Racedom Infinity Plug & Play kit for Suzuki GSX1300R Hayabusha (00-07)

The kit includes the Infinity 506 (PN:30-7106), the harness, the lambda sensor, the pressure sensor and the necessary wiring for the lambda sensor.

This kit is a plug and play solution because you don’t need to cut any harness to install the ECU. With the Ecu we give you the main map to start the engine immediately.

Infinity-506 & Infinity-508 Stand-Alone Programmable Engine Management System

The Infinity-506 and Infinity-508 ECU, an affordable state-of-the-art engine control unit designed for four- and six-cylinder racing engines and V8 racing engines using high-impedance injectors. Extensive research and development was put into designing the Infinity-506/508 to ensure that it delivers an unmatched price point for this level of engine control.

Infinity-506

The Infinity-506 is designed for racing engines with up to 6 cylinders. It features a smaller footprint than the Infinity-7088/710 (5.855” x 5.55” x 1.8”) and a single, weatherproof 80-pin connector.

Infinity-508

The Infinity-508 is designed for high performance V8 crate engines and smaller race engines using high impedance injectors. It also features the same small footprint and single, weatherproof 80-pin connector as the Infinity-506.

Features

The Infinity-506/508 include all of the advanced features found in its larger iteration including the latest generation 200 MHz automotive processor that can process 400 MIPS. Airflow model based (VE) tuning eliminates lookup of many correction tables needed in previous generation ECUs. Flex fuel and multi-fuel capability, on-board wideband air/fuel control, map switching and knock control are included. Engine protection strategies include coolant temp, oil temp, AFR vs. MAP, intake air temp, knock or fuel pressure. Programmable drive-by-wire, variable cam timing, boost control, nitrous control and traction control are included. Data logging up to 64GB via a removable USB is standard with logging rates up to 1KHZ per channel. The Infinity-506/508 is able to communicate with 3rd party dashes and loggers and is AEMnet enabled. All maps can be password protected. Its sealed enclosure and IP67 rated communications ports are suitable for engine bay mounting.

Wiring Harnesses

AEM offers a flying lead wiring harness for the Infinity-506/508 that is 96” in length and pre wired with power, grounds, a power relay, fuse block, wideband and AEMnet. A Plug & Pin kit is also available for the Infinity-506/508 that includes an 80-pin connector with cover, 80 small pins, 1 micro relay with pins and 30 sealing plugs. Many Plug & Play adapter harnesses for popular race vehicles are currently in development and will be available in the near future.

Support

When you combine the Infinity-506/508’s capabilities and price point with AEM’s industry leading after-purchase support system that includes free technical support, there is no question that it is the ultimate engine control solution for race teams and weekend track cars with 4-6 cylinders or crate V8s/engines up to 8 cylinder using high impedance injectors.

INFINITY EMS FEATURES:

• Airflow model based (VE) tuning
• ECU Set Up Wizard simplifies start up
• Flex fuel compatible
• Multi fuel capable
• Drive by wire
• Variable valve control
• Multiple boost control strategies
• Nitrous control
• Map switching
• Internal Wideband UEGO air/fuel controller
• Dual knock sensing circuits
• Data logging up to 64GB
• Outputs to 3rd party dashes and data loggers
• Industry leading data transfer speed (up to 480Mb/sec)
• Integrated engine protection strategies
• Sealed enclosure and IP67 rated comms ports

WARNING

This installation is not for the tuning novice! Use this system with EXTREME caution! The AEM Infinity Programmable EMS allows for total flexibility in engine tuning. Misuse or improper tuning of this product can destroy your engine! If you are not well versed in engine dynamics and the tuning of engine management systems DO NOT attempt the installation.

NOTE

All supplied AEM calibrations, Wizards and other tuning information are offered as potential starting points only. IT IS THE RESPONSIBILITY OF THE ENGINE TUNER TO ULTIMATELY CONFIRM IF THE CALIBRATION IS SAFE FOR ITS INTENDED USE. AEM holds no responsibility for any engine damage that results from the misuse or mistuning of this product!

Infinity PNP 02-07 Suzuki GSX1300R Hayabusa

The Infinity ECU for 2002-07 Suzuki GSX1300R Hayabusa racing engines (Infinity 506 PN 30-7106 and Infinity 508 PN 30-7108) includes an engine-specific start-up calibration and connects to the engine via a Plug & Play harness that is sold separately (PN 30-3550).

Complete Stand Alone Engine Control

The Infinity ECU combines with the Plug & Play harness to replace the factory ECU. It controls all of the engine functions and the Plug & Play wiring harness adapter eliminates the need for cutting and splicing wires.

Full Dashboard Functionality

The Infinity ECU integrates with the GSX1300R Hayabusa’s serial datastream system to retain full dashboard functionality including the coolant temp gauge.

Closed-Loop Wideband Feedback Control

The Infinity ECU includes an on-board UEGO wideband air/fuel ratio (AFR) controller. A Bosch 4.2LSU UEGO sensor (PN 30-2001) is required and sold separately.

Ignition Coil Driver Included

AEM’s Four-Channel Ignition Coil Driver is included with this kit, and a connector for the coil driver is integrated into the 30-3550 GSX1300R Hayabusa wiring harness to ease installation.

Plug & Play Harness with Expansion Port

AEM’s Plug & Play harness for the Hayabusa includes an AEMnet port for communication with other AEMnet enabled devices.An expansion port with a weatherproof 12-pin connector is included in the Plug & Play Adapter Harness for adding common aftermarket sensors including fuel and/or oil pressure (30-2130-150 150 PSI) and ethanol content (ethanol content sensor PN 30-2200 sold separately). Boost control is supported for aftermarket turbocharged Hayabusas (boost control solenoid PN 30-2400 recommended, sold separately).The expansion port also includes a sensor ground, 5v reference, power from relay and switched inputs for boost target, no-lift shift, etc.

FEATURES

Infinity Suzuki Hayabusa Plug & Play Harness with Expansion Port

Once you have determined which Infinity ECU will best support your Suzuki GSX1300R Hayabusa engine, you will need to purchase the Hayabusa Plug & Play adapter harness (PN 30-3550). AEM’s Plug & Play harness for Suzuki Haybusa engines includes a Wideband O2 connector, AEMnet connector for communication with other AEMnet enabled devices and an auxiliary connector with a High Performance DTM-Style 12P connector for adding common aftermarket sensors including fuel pressure, air inlet temperature, MAP, oil temperature and ethanol content sensor. The expansion port also includes a sensor ground, 5v reference, 12v power from relay and high side output for activating a relay or solenoid, a low side output for boost control and analog inputs for mode switch and no-lift shift.

The Infinity EMS delivers high-end engine control for the racing masses at a fraction of the cost. The Infinity Series 5 for Suzuki Hayabusa race engines is even more affordable than its larger Series 7 version because it is designed for smaller racing engines using low impedance injectors up to 6 cylinders or race engines driving up to 8 high impedance injectors. It features a smaller footprint than the Infinity Series 7 (5.855” x 5.55” x 1.8”) and a single, weatherproof 80-pin connector.

200MHz Processor and Real Time Operating System

Late model vehicle ECU’s all run on faster processors. The Infinity ECU is built around a latest-generation 32 bit floating point 200MHz automotive processor and Real Time Operating System (RTOS), which is capable of processing 400 MIPS (millions of instructions per second). By comparison, common competitive systems typically use 20MHz to 50MHz processors. To our knowledge, the Infinity ECU currently has the fastest processing speed of any aftermarket Motorsports ECU available. This allows the Infinity to do more, faster, in a more stable programming environment.

• The Infinity’s 200MHz processor and RTOS makes the Infinity more responsive, for a better driving experience
• The Infinity’s 200MHz processor and RTOS allows for more accurate ignition timing, which enables an engine to create more power
• The Infinity’s faster processor allows it to perform more computational features with no sacrifice in processing performance
• The Infinity’s RTOS ensures strategic processing with optimized load balancing. This means that tuning one feature will not affect the performance of another feature
• Airflow model based (VE) tuning
• ECU Set Up Wizard simplifies start up
• Flex fuel compatible
• Multi fuel capable
• Drive by wire
• Variable valve control
• Multiple boost control strategies
• Nitrous control
• Map switching
• Dual internal Lambda controllers
• Dual knock sensing circuits
• Data logging up to 64GB, up to 100 channels at 1KHz
• Outputs to 3rd party dashes and data loggers
• Industry leading data transfer speed (up to 480Mb/sec)
• Integrated engine protection strategies
• Sealed enclosure and IP67 rated comms ports

CAPABILITY

AIRFLOW MODEL BASED CALCULATIONS

Infinity’s airflow model based systems greatly reduce the amount of time it takes to set up and tune an engine by eliminating many of the lookup and trim tables (correction tables) necessary in previous generation ECUs. The Infinity’s airflow based, or volumetric efficiency (VE) based models calculate an engine’s requirements in real time based on an advanced algorithm that has various modes for calculating air flow. Once the user inputs an engine’s basic parameters (displacement, cylinders, ignition type, and firing order) and methods of calculation for airflow and ignition they can begin setting the engine’s VE table in the software.

InfinityTuner User Interface Software

InfinityTuner is optimized for speed and performance. The software has the power to control a multitude of features found in today’s modern racecars, and features an advanced tuning Wizard to reduce set up time. An ECU Setup Wizard takes complex calibration setup work and simplifies it through a smart interface that features tabs for quick set up of vital engine functions.

InfinityTuner software is highly flexible. It allows you to choose from multiple strategies for boost control, idle control, traction control, charge air temp blend, launch control and more.

All controls in the Infinity ECU are synched to logged data which allows users to edit calibration data during log playback to minimize tuning time. AEMdata, AEM’s advanced data logging analysis software is also included for reviewing data logs.

Ultra-High Resolution Fuel Control

The Infinity ECU calculates injector pulsewidth in units of 1/10th of a microsecond (0.0000001 second). Individual cylinder fuel trim is included and user adjustable.

Accurate Ignition Timing Under Any Condition

InfinityTuner software features a 3D ignition trim map (coolant and air temp based), and its back-end timing code is tested to 100,000 RPM. Individual cylinder ignition trim is included.

Flex Fuel Compensation

Flex fuel compatibility is included, and the Infinity is able to make automatic adjustments for ethanol content in the fuel with the addition of an ethanol content sensor (sold separately).

Multi-Fuel Capable

The Infinity has the ability to run two separate fuel types simultaneously through staged fuel injection.

Drive By Wire Capability

The Infinity Series 5 ECU can control one drive by wire throttle body and includes auto calibration for DBW sensors. It includes idle control, an optional drive by wire rev limiter (for use as a launch limiter, holding limiter or in conjunction with other rev limiters) and necessary failsafes based on redundant sensor inputs. Traction control via drive by wire will be added in the future at no additional cost for existing Infinity ECU owners.

Idle Control

The Infinity ECU uses a coolant temp based idle control model. It includes an RPM vs. Engine Speed Rate idle decel feature that provides accurate control of the IAC and allows for adjustment of engine braking. The Infinity’s idle TPS offset provides smoother low idle operation when necessary, like driving in the pits or return lane following a pass.

Multiple Boost Control Strategies

Choose from time, gear, vehicle speed, switch based or other boost control strategies. The Infinity’s boost control includes two 2D base duty tables and two 2D boost target tables. The second tables can be used as a trim, and users can choose from multiple strategies including IAT, MAP, Baro (kpa), throttle %, flex fuel content, boost target and more. Please visit our Forumfor an in depth review of the Infinity’s boost control capabilities.

Nitrous Control

The Infinity’s software allows you to run a single-stage wet or dry nitrous set up. This feature includes nitrous timing delay to account for nitrous bleed out, and can be set up for water/methanol injection tuning.

Variable Valve Cam Control

Set base duty, limit and VVC cam target for up to four cams through the InfinityTuner Wizard. Users are able to achieve a VVC cam target by setting Cam 1 base timing and base duty cycle % in a 2D table, and the software features a 1D base duty % table that controls the base duty cycle for the VVC output, which is tunable based on the VVC target.

Map Switching

The Infinity includes up to four separate ignition maps, four separate Lambda maps and two separate VE maps with independent values. Using AEM’s 12 Position Trim Pot, this powerful feature delivers many valuable tuning options including:

• Multiple maps for multiple track conditions (practice map, rain map, qualifying map, FTW map)
• Change boost target
• Change Lambda target
• Change ignition target
• Tie boost, Lambda and ignition targets together and change them all
• Ideal for test mapping during tuning
• Change boost base duty
• Control PWM switches (like water/methanol injection)
• Choose between 2 VE tables for VVC or when restrictors are in place
• Blend between flex fuel ignition maps
• Blend by cam position and gear

Engine Protection

Multiple engine protection strategies are incorporated into the Infinity ECU. Available strategies include:

• MAP (create limp mode using Assumed Pressure Ratio table to compensate for pressure if sensor fails)
• Overboost (boost fuel cut until boost/throttle decreases)
• Fuel pressure (injector flow compensated for variations in pressure, sensor required)
• Oil pressure (trigger light or limit RPM if pressure drops below set value, sensor required)
• RPM (rev limiter)
• Coolant temperature, Temp vs. RPM (fuel and ignition cut, sensor required)
• Knock control with feedback
• Lean protection (fuel and ignition cut)

Real Time Advanced Diagnostics

The Infinity’s diagnostics software can be configured to constantly monitor signal and current quality to alert the user of a potential issue before it creates the potential for engine damage.

Internal Widenband Controller

Dual Bosch wideband controllers are built into Infinity-8/10 ECUs. This provides highly accurate closed-loop AFR targeting and enables the sensor diagnostics in the ECU to determine the operational condition of the sensor.

Lighting Fast Data Logging

Infinity’s logging feature supports 2 different file systems. A custom file system option will support 100 channels at up to 1 KHz using a high performance USB flash drive (sold separately). A standard FAT file system will support 10 channels at up to 1KHz, 20 channels at up to 500Hz or 100 channels at up to 200Hz. The Infinity includes a 4GB USB memory stick and the user can replace this with up to 64GB. Additionally, the user can also log direct to the PC at up to 500Hz when connected.

AEMdata Data Analysis Software

AEMdataprovides an advanced interface for viewing the log files generated by the Infinity ECU.

Dual Knock Sensing

Dual knock signal conditioning circuits allow for precise measurements of knock levels. The Infinity can utilize both Piezoelectric and Flat Response type knock sensors.

Reliability

The Infinity ECU is constructed using automotive-rated components designed to withstand the harshest racing environments. Its enclosure and connectors are sealed to make it suitable for engine bay mounting. An advanced wear-leveling strategy for flash memory ensures a lifetime of reliable performance.

Communications

The Infinity ECU is able to transfer data via USB at up to 480 Mb/second. It features a fully-sealed IP67 communications connection system.

Specs

* Dual use pins. Tx and Tx shared with 2 digital inputs. DOES NOT OUTPUT AEM SERIAL DATA.
** Engine protection is programmable and can be coolant temp-, oil temp-, oil pressure-, AFR vs MAP, intake air temp-, knock- or fuel pressure-based.

50 PSIa MAP Stainless Steel Sensor Kit. Stainless Steel Sensor Body. 1/8" NPT Male Thread. Includes: 50 PSIa Stainless Steel Sensor and connector and pins

Sensor Performance Specifications:

• Accuracy: +/- 1% Full Scale over -40C to 105C includes Repeatability, Hysteresis and Linearity
• Operating Temp: -40C to 105C / -40F to 221F
• Burst Pressure: 500PSI
• Response Time: < 1mS
• Wetted Materials: 304L & 316L Stainless Steel
• Vibration: 100 to 2000Hz, 20g Sinusoidal, 3 Axes
• Weight: <85g
• Supply Current: <6mA at 5 Vdc
• Output: .5 to 4.5Vdc Linear
• Transfer Function: PSI = (12.5*(Voltage))-20.95
• Elec. Termination: Integral weatherproof connector, includes mating connector with 12" leads, 1 Red (Supply Voltage 5Vdc +/- .5), 1 Black (Ground), 1 Green (Output)

OVERVIEW

The kit includes the Bosch sensor 4.2LSU for use with any AEM Wideband UEGO Controller or Meter .

The Bosch sensor 4.2LSU, who gives the AEM Wideband controllers has great accuracy and speed. In the factory during manufacture calibrate properly and never requires calibration with air is used with an AEM controller!

KEY FEATURES

• No free air calibration required - ever
• Accurate to 0.1 AFR

Infinity O2 Sensor Extension Harness

Supported Applications

Infinity Supported applications refer to an engine family or cam/crank pattern for which the Infinity ECU has been tested and validated to run. However, certain ancillary vehicle systems (such as factory instrument clusters, automatic transmissions, and certain drive by wire throttles), may not be supported.

The setup Wizard included with the InfinityTuner user interface software dramatically simplifies initial tuning configuration to help ensure successful initial startup for Supported applications.

Wiring will be required for Supported applications. AEM offers Universal wiring harnesses in several iterations and detailed application-specific wiring instructions/schematics.

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